Aluminium Composite Panel Systems & Cladding Solutions
OZBROS LTD provides advanced aluminium composite panel systems designed to meet the evolving demands of modern construction, façade engineering, and architectural design. Combining durability, lightweight structure, and aesthetic versatility, our panels deliver long-term performance across a wide range of applications.
Our composite panels are manufactured using high-technology production processes and tested to meet international quality standards, ensuring reliability, safety, and consistency in every project.
What Are Aluminium Composite Panels?
Aluminium composite panels (ACP) consist of two aluminium sheets bonded to a core material, offering a balance of strength, flexibility, and low weight. These panels are widely used in:
- Building façades and cladding systems
- Interior architectural applications
- Furniture and decorative surfaces
- Advertising and signage industries
Production & Technology
Our composite panels are produced using advanced manufacturing techniques:
- Cold composite method and thermal composite method
- Continuous and intermittent production systems
- Precision bonding of aluminium sheets with core materials
Each panel is engineered for smooth finishing, easy processability, and superior surface quality.
Core Materials & Fire Performance
We offer multiple core options tailored to performance and safety requirements, including fire-rated solutions compliant with European Norms.
Flammability Classes Overview
| Product Type | Filling Material | Flammability Class | EN Classification |
|---|---|---|---|
| Type 1 | LDPE | B2 | D-s1, d0 |
| Type 2 (50+50) | LDPE | B2 | D-s1, d0 |
| Type 2 (FR) | LDPE + Aluminium Hydroxide | B1 (FR) | B-s1, d1 |
| Type 2 (Mineral) | Mineral Filling | A2 | A2-s1, d0 |
| Type 3 | LDPE | B2 | D-s1, d0 |
Technical Specifications
Type 1 Composite Panel (4 mm)
| Property | Value |
|---|---|
| Alloy | EN AW-3105 / H46 |
| Top Aluminium Thickness | 0.23 mm (±0.02 mm) |
| Bottom Aluminium Thickness | 0.23 mm (±0.02 mm) |
| Total Thickness | 4 mm (±0.2 mm) |
| Core Material | LDPE (3.54 mm) |
| Coating | Polyester-based protective paint |
Type 2 Composite Panel (4 mm)
| Property | Value |
|---|---|
| Alloy | EN AW-3105 / H46 |
| Top Aluminium Thickness | 0.50 mm (±0.02 mm) |
| Bottom Aluminium Thickness | 0.50 mm (±0.02 mm) |
| Total Thickness | 4 mm (±0.2 mm) |
| Core Material | LDPE (3.00 mm) |
| Coating | Polyester-based protective paint |
Type 3 Composite Panel (4 mm)
| Property | Value |
|---|---|
| Alloy | EN AW-3105 / H46 |
| Top Aluminium Thickness | 0.30 mm (±0.02 mm) |
| Bottom Aluminium Thickness | 0.30 mm (±0.02 mm) |
| Total Thickness | 4 mm (±0.2 mm) |
| Core Material | LDPE (3.4 mm) |
| Coating | Polyester-based protective paint |
Standard Sizes & Tolerances
| Specification | Value |
|---|---|
| Panel Thickness | 3 mm – 6 mm |
| Panel Width | 1250 mm / 1500 mm |
| Max Length | 6000 mm |
| Thickness Tolerance | ±0.2 mm |
| Width Tolerance | -0 / +2 mm |
| Length Tolerance | -0 / +4 mm |
| Diagonal Difference | Max. 5 mm |
| Linearity | ±0.3 mm |
Composite Panel Systems (Façade Solutions)
Our composite panel systems are complete façade cladding solutions engineered for structural integrity and modern aesthetics. These systems combine panels with substructure components to create durable, flexible building envelopes.
System Structure
- Aluminium composite panels (typically 4 mm)
- Aluminium substructure profiles
- Fixing and connection components
- Supporting façade system elements
This integrated structure ensures secure installation while accommodating building movement and environmental stress.
System Features
- High-quality aluminium surfaces
- Lightweight yet strong mechanical performance
- Corrosion and weather resistance
- Long-lasting colour stability
- Suitable for interior and exterior use
- Compatible with multiple façade systems
Application Types
1. Panel Cladding Systems
- Installed on aluminium substructures
- Clean, modern façade appearance
- Flexible joint and fixing options
2. Substructure-Based Façade Systems
- Integrated carrier systems
- Ventilated façade gap
- Supports building movement and flexibility
3. Decorative & Perforated Panels
- 3D and perforated designs
- Light and shadow effects
- Unique architectural aesthetics
Performance & Engineering Benefits
Our systems are designed for both technical reliability and architectural excellence:
- Wind and moisture resistance
- Dimensional stability
- Compatibility with structural movement
- Long-term outdoor performance
- Contemporary façade aesthetics
Applications Across Industries
Composite panel systems are widely used in:
- Commercial buildings and offices
- Residential developments
- Retail and shopping centres
- Public and institutional buildings
- Interior architectural designs
Customisation Options
We offer extensive design flexibility to meet project-specific needs:
- Wide range of colours and finishes
- Matte, gloss, metallic, and textured surfaces
- Custom panel sizes and shapes
- Perforation and pattern designs
- Multiple fixing and joint solutions
Key Advantages
- Modern and uniform appearance
- Lightweight and easy to install
- Flexible design possibilities
- Low maintenance requirements
- Long service life
