High-Pressure Casting Solutions

At OZBROS LTD, we deliver high-precision high-pressure die casting solutions ranging from 20 g to 20 kg, meeting the diverse needs of industries such as automotive, machinery, and mobility. Each casting process is executed using state-of-the-art technology, ensuring consistency, accuracy, and strength in every product we produce.

High-pressure die-cast aluminium components produced by OZBROS, showcasing precision-engineered surfaces and complex geometries for automotive and industrial applications.

Precision Engineering and Technology

All die designs are carried out with advanced simulation systems for optimized flow and cooling. Each casting line is equipped with a dedicated holding furnace, automatic pouring system, die lubrication unit, and heating-cooling control, ensuring repeatable and sustainable quality.

Material Versatility and Innovation

We manufacture using a wide range of alloys including AlSi9Cu3 (EN AC 46000), ALSi12(Fe) (EN AC 44300), AlSi12Cu (EN AC 47100), and Zamak.
For advanced projects, we also offer prototyping with M290 Metal 3D Printers and EOS Formiga P110 Velocis Plastic 3D Printers, enabling fast, precise, and cost-efficient product development.

Quality and Validation

Every part undergoes extensive testing in our high-pressure die casting laboratories, including X-ray inspection, surface roughness analysis, metallurgical testing, and dimensional accuracy validation using 3D measurement equipment and spectrometers.

Why Choose OZBROS

  • High-pressure casting capacity from 20 g to 20 kg
  • Advanced simulation-based die design for flawless mould performance
  • Automated pouring, lubrication, and cooling systems ensuring repeatable quality
  • Comprehensive material range including Aluminium, Zamak, and Titanium
  • Integrated 3D prototyping and CAD support for rapid development
  • Certified production under ISO 9001 and IATF 16949 standards

Frequently Asked Questions

What is the weight range for OZBROS high-pressure die casting?

We can produce parts from 20 grams to 20 kilograms, suitable for both small components and larger industrial applications.

We use aluminium alloys such as AlSi9Cu3, ALSi12(Fe), and AlSi12Cu, as well as Zamak, titanium, stainless steel, and other high-performance materials.

 

All moulds are designed using 3D simulation, and each casting passes through metallurgical, dimensional, and non-destructive tests to guarantee perfect geometry and surface quality.

Yes. With our metal and plastic 3D printing capabilities, we can provide prototype parts before full-scale production, ensuring optimal design and performance validation.

Partner with OZBROS for precision-driven high-pressure casting solutions

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