Pole Production

OZBROS provides aluminium extrusion profiles in large dimensions and extended lengths suitable for structural and industrial applications.

Production capabilities include:

  • Extrusion presses from 1,250 to 6,200 tonnes
  • Billet diameters from 6 to 14 inches
  • Billet lengths up to 7,300 mm
  • Profiles cut with ±10 mm tolerances
  • Profiles up to 8 metres and 15 metres anodised
  • Powder coating up to 8 metres in length

Our advanced extrusion presses, quenching systems and induction heating technology ensure consistent mechanical properties across long-length structural profiles.

Aluminium Lighting & Flag Poles

Engineered for Cities, Infrastructure, and Architectural Projects

We design and manufacture high-performance aluminium poles for urban infrastructure, public spaces, transportation projects, and architectural environments.

Our aluminium poles combine modern design, advanced engineering, and corrosion-resistant aluminium technology, delivering long service life with minimal maintenance. Designed for street lighting, parks, pedestrian areas, highways, and flag display systems, our solutions support municipalities, architects, contractors, and infrastructure developers worldwide.

With extensive experience in aluminium extrusion, pole engineering, and surface finishing, we deliver reliable solutions tailored to the technical and aesthetic requirements of each project.

OUR PRODUCTS

Aluminium Lighting Poles

Our aluminium lighting poles are designed to provide durable, aesthetically refined lighting infrastructure for cities and architectural environments.

Key applications include:

  • Urban streets and avenues
  • Parks and pedestrian walkways
  • Residential areas
  • Commercial developments
  • Public squares and landscape architecture

Each pole features a seamless conically tapered aluminium body, providing both structural strength and elegant design.

Standard pole heights typically range from 3 m to 12 m, depending on the lighting application and luminaire configuration.

Design options include:

  • Single bracket lighting poles
  • Double bracket lighting poles
  • Decorative architectural poles
  • Custom-designed urban lighting systems

Aluminium Flag Poles

Our aluminium flag poles are designed for corporate identity, institutional buildings, public spaces, and promotional applications.

These poles feature a seamless tapered aluminium structure, ensuring excellent strength, stability, and visual elegance.

Typical applications include:

  • Corporate headquarters
  • Government buildings
  • Universities and campuses
  • Stadiums and public facilities
  • Commercial developments

Available configurations include:

  • Internal halyard systems
  • External halyard systems
  • Rotating head systems
  • Fixed head systems
  • Hinged base plate installation systems

Flag poles can be produced in heights typically ranging from 6 m to 12 m, depending on the flag size and project requirements.

WHY ALUMINIUM POLES

Aluminium is one of the most reliable materials for outdoor infrastructure due to its unique combination of strength, durability, and sustainability.

  1. Corrosion Resistant
    Unlike steel, aluminium does not rust or peel. It offers excellent resistance to corrosion and outdoor environmental conditions, ensuring long service life.
  2. Lightweight & Easy Installation
    Aluminium is approximately one-third the weight of steel, making poles easier to transport, install, and maintain.
  3. Sustainable Material
    Aluminium is 100% recyclable without loss of quality, making it one of the most environmentally friendly materials used in infrastructure projects.
  4. Low Maintenance
    Aluminium poles require minimal maintenance over their lifetime, reducing operational and lifecycle costs.
  5. High Structural Strength
    Through alloy selection and structural design, aluminium poles can be engineered to meet the required mechanical and wind load requirements for different environments.

ENGINEERING & DESIGN

Every aluminium pole is designed through a structured engineering process to ensure safety, durability, and performance.

Our engineering approach includes:

  • Structural strength calculations
  • Wind load analysis
  • Computer-based dynamic simulations
  • Static structural verification
  • Cost-performance optimisation

All designs are verified according to European standards for lighting columns, ensuring reliable structural performance under different environmental conditions.

Our engineering teams support both standard products and bespoke projects, enabling customers to develop poles tailored to the architectural identity of their projects.

MANUFACTURING

Our aluminium poles are produced in a fully integrated manufacturing environment where all processes are managed with strict quality control.

The manufacturing process includes:

  • Aluminium billet casting in specific alloys
  • Extrusion of aluminium profiles
  • Mechanical processing and pole shaping
  • CNC operations and assembly
  • Surface finishing and coating
  • Quality testing and inspection

Integrated manufacturing ensures full control over material quality, dimensional accuracy, and production efficiency.

SURFACE FINISHING

To ensure durability in outdoor environments and provide architectural flexibility, aluminium poles can be finished using several surface treatment options.

Available finishes include:

  • Anodised coating (natural, bronze, black, gold)
  • Electrostatic powder coating (all RAL colours)
  • Wet paint finishes
  • Decorative wood-effect coatings

Standard anodised coatings typically reach 20 μm thickness, providing excellent protection against corrosion and abrasion in outdoor environments.

SURFACE FINISHING

We support customers from concept development to project completion, ensuring that each pole solution meets the specific requirements of the project.

Our project services include:

  • Technical consultation
  • Structural pole calculations
  • Custom pole design
  • Engineering documentation
  • Prototype development
  • Serial production

Whether for urban infrastructure, architectural developments, or large public projects, we provide tailored aluminium pole solutions combining engineering performance and modern design.

Our Products

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