Bespoke Solutions
OZBROS provides both standard extrusion profiles and fully bespoke engineered solutions.
You can download the complete list of standard and bespoke profiles including dimensions and weight per meter in Excel format.
Standard Profiles Include:
We can provide standard aluminium extrusion profiles inmetric and imperial dimensions. You can download our standard aluminium profiles for metric dimensions. Please contact us for imperial grades.
Bespoke Aluminium Extrusion Capabilities
At Ozbros Engineering, we specialise in the development and production of bespoke aluminium extrusions tailored to demanding applications across automotive, aerospace, marine, transportation, and industrial engineering sectors. Our advanced extrusion infrastructure allows us to manufacture both precision profiles and large structural aluminium components with exceptional dimensional control and mechanical performance.
Key Technical Capabilities
- Profiles up to 600 mm width (rectangular sections) – suitable for structural and architectural aluminium applications
- Round profiles up to 450 mm diameter – ideal for large circular sections and tubular components
- Profile weights from 50 g/m to 75 kg/m – enabling production of both lightweight precision profiles and heavy structural extrusions
- Single extrusion lengths up to 30 metres – supporting large-scale industrial and transportation projects
- Die tolerances down to ±0.1 mm – ensuring high dimensional accuracy for precision engineering components
- Large extrusion dies up to 850 mm × 900 mm – allowing the production of complex and large aluminium profiles
These capabilities allow us to support projects requiring large aluminium extrusions, high-strength aluminium profiles, and custom-engineered aluminium components across multiple industries.
Integrated Tooling & Die Manufacturing
All extrusion die design and manufacturing is carried out within the same high-technology integrated production facility, ensuring:
- Faster project development cycles
- Complete control of tooling quality
- Optimised extrusion performance
- Reduced lead times for new profile development
This fully integrated approach enables us to support bespoke aluminium extrusion projects from concept to full production.
Prototype & First Article Approval
Before moving to full-scale production, all new profiles undergo test extrusion runs and process validation.
Our development process includes:
- Prototype extrusion trials
- Dimensional and mechanical testing
- Process optimisation and tooling adjustments
